REEDS PELLET MACHINE
Reeds pellet machine converts reeds, typha, cattail into environmental friendly fuel pellets that can create economic values.
REEDS PELLET MACHINE FOR SALE
High yield, stable operation, specially designed for reeds and related raw materials, with an extremely low failure rate.
The reed pellet mill is designed for the characteristics of reeds, and its core function is to convert dry reeds, reed stalks, and reed waste into high-density fuel pellets or animal bedding pellets efficiently. The reed pellet diameter is selectable from 6mm to 10 mm. They are also used as a raw material for biogas pools, covering multiple scenarios such as industrial heating, power plants, cement plants, and large-scale farms.
REEDS PELLET MACHINE TYPES AND MODELS
We provide various types of reed pellet mills. The pellet mills have a wide range of applications, which can be used with reeds, reed stalks, typha, cattail, and various common herbal biomass. These raw materials, after simple processing, such as grinding and milling, can be directly processed into biomass pellets by a reed pellet mill. Below are some commonly used models of reed pellet mills. You can choose the model that suits your production needs based on actual conditions.
TCZL250 Reeds Pellet Machine
Main motor 15KW, capacity 100-200kgs/h, it’s small flat die pellet machine, good choice for home use or small farms.
TCZL300 Reeds Pellet Mill
With a power of 30 kW and a capacity of 300-400kgs/hour, this model is suitable for large farms and small biomass processing plants.
TCZL550 Reeds Pellet Making Machine
The main motor is 55 kW or 75 kW, with an output of 600-1000 kgs/hour, suitable for medium-sized reeds pellet factory
TCZL560 Reed Straw Pellet Machine
This is the most commonly used ring die reeds pellet mill, which can be equipped with a 90 kW, 110 kW or 132 kW main motor. The ring die inner diameter is 560 mm.
TCZL700 Reed Cattail Pellet Machine
Equipped with a 160 kW main motor, the ring die inner diameter around 700 mm and is suitable for capacity of 2-2.5 tons per hour.
TCZL850 Cattail Reed Straw Pellet Machine
Equipped with a 250/280 kW main motor and weighing approximately 13 tons, it is the largest model among reeds pellet mills.
HOW TO MAKE REED PELLETS? INDUSTRIAL PROCESSING FLOW CHART
Reed pellet mills can transform reeds into dense pellets that are easy to store and transport, and are widely used in animal feed or biomass fuel. The process mainly includes four core steps: pre-crushing, fine crushing, pelletizing, and the cooling and packaging section. The parameters of each step can be flexibly adjusted according to the moisture content, fiber fineness, and other characteristics of the reed raw material to ensure the production of high-quality reed pellets.
Step 1: Pre-crushing section – reed crusher
Reed crusher is the first step in the reed canary grass pellet production line. Reed stalks can be up to 30mm wide, with flat stems, and the length can reach 2.5 meters naturally, even 3 meters or more. For this reason, the reed stalk must first be pre-crushed by the reed crusher into 5-10 cm small pieces. Then the crushed reed material can perfectly match the fine crushing hammer mill, effectively avoiding material blockage and machine clog problem during production, ensuring operation continuously and stably of the entire production line. And the reed crushing machines significantly improve the overall processing efficiency of the reed pellet production line.
Step 2: Fine crushing section – reeds hammer mill
The pre-crushed reed raw material is further pulverized to a fineness of 10mm, fully meeting the requirements for reed pellet making machine. Harvested reeds are generally piled outdoors to dry, with a moisture content below 15%, eliminating the need for additional drying during processing and effectively saving production energy. Reed fibers have high hardness, so hammer mills can achieve excellent pulverization results. Due to the low bulk density and soft feature, a dedicated feeding fan and a high-efficiency bag filter are required during production. These systems not only ensure stable material conveying and maintain the rated operating current of the main unit, significantly improving crushing efficiency, but also effectively collect dust, control dust pollution, and meet international environmental emission standards.
Step 3: Pellet making section – reed pellet mill
The reed pellet mill is the core equipment for the whole reed pellet production line. Considering the physical features of reed materials, we highly suggest you choose our specially customized reed pellet machine. Reed owns hard fiber texture and poor natural adhesion, which is quite different from common biomass materials. Our dedicated reed pellet machine features a matched compression ratio and optimized feeding structure, delivering a more stable running status and better pellet forming effect. It effectively cuts down machine wear and failure rate, helps you raise overall production efficiency and gain more steady economic benefits.
Step 4: Pellet cooling section – reed pellets cooler
Compared with wood pellets, the reed pellets feature higher ash content and lower heat value, which are more suitable for large industrial use, such as power plants, cement factories, and industrial boilers. Therefore, we do not recommend using the small packing machines to save extra packaging expenses. The chain-type reed pellet cooler is professionally adjusted to fit reed pellet properties, improving the cooling efficiency. For the packing section, we suggest building large pellet silos on site for reed pellet storage, and we can offer you pellet bin design drawings for you to cut down your later construction and investment costs.
The video is showing our reed pellet mill, which is designed with a heavy-duty gearbox and a customized pellet forming die, reducing the clogging problem and increasing wear resistance. The machine features a simple structure that is easy to assemble and disassemble, making routine cleaning and maintenance convenient. It can handle various production volumes, producing well-formed, high-quality reed pellets that can be used as industrial fuel or as bedding material for livestock, offering both practicality and peace of mind.
WHAT KINDS OF RAW MATERIALS CAN BE USED WITH A REED PELLET MILL?
The main raw materials for reed pellet mills include cattails, reeds, napier grass, dead reeds, typha, and reed canary grass. TCPEL’s pellet machine has been specially designed for such raw materials, which can effectively solve the problems of jamming and poor pellet quality of traditional pellet mills, and precisely meet the actual processing needs of you and your customers.
TECHNICAL PARAMETERS
| MACHINE MODEL | MAIN MOTOR | CAPACITY | MACHINE TYPE | CONFIGURATION |
|---|---|---|---|---|
| TCZL300 | 22KW | 200-400KG/H | Flat Die | Main pellet machine, control panel,etc. |
| TCZL400 | 37KW | 300-500KG/H | Flat Die | Main pellet machine, control panel,etc. |
| TCZL450 | 55KW | 600-800KG/H | Flat Die | Main pellet machine, control panel,etc. |
| TCZL550 | 55KW | 800-1000KG/H | Flat Die | Main pellet machine, control panel,etc. |
| TCZL560 | 90KW | 1000-1500KG/H | Vertical Ring Die | Main pellet machine, control panel,etc. |
| TCZL650 | 110KW | 1200-1400KG/H | Vertical Ring Die | Main pellet machine, control panel,etc. |
| TCZL560A | 132KW | 1500-2000KG/H | Vertical Ring Die | Main pellet machine, control panel,etc. |
| TCZL700 | 160KW | 2000-2500KG/H | Vertical Ring Die | Main pellet machine, control panel,etc. |
| TCZL850 | 220KW | 3000-3500KG/H | Vertical Ring Die | Main pellet machine, control panel,etc. |
| TCZL850A | 250KW | 3500KG/H | Vertical Ring Die | Main pellet machine, control panel,etc. |
| TCZL850B | 280KW | 4000KG/H | Vertical Ring Die | Main pellet machine, control panel,etc. |
Note: The above capacity datas are averagely in theory. The actual machine capacity is depended on raw material conditions, local climate and regional usage demands. We can customize your reed pellet machine solutions and turn key reed project based on your countries and practical working conditions. Feel free to contact us anytime for your reeds pellet plant.
WHY MAKE REED PELLETS?
The main advantage of processing reeds into solid pellets is to make full use of abundant wild reed resources and turn low-value biomass waste into high-profit finished products. Reed pellets bring multiple practical benefits as follows:
- Reeds grow vigorously, reproduce rapidly, and have extremely low planting and maintenance costs. They are widely distributed, easy to harvest, and easy to purchase. Compared with timber and other biomass raw materials, reeds can significantly reduce upfront raw material procurement costs and effectively control overall production costs.
- After granulation, reed fibers are thoroughly crushed and structured, resulting in excellent water absorption properties. Finished reed pellets can be widely used as industrial fuel, livestock bedding, and raw material for biogas digesters. This diverse range of applications ensures stable sales channels and strong market adaptability.
- Reeds are a typical renewable green biomass resource. Large-scale utilization of reeds to produce pellet fuel can effectively replace traditional wood fuels, significantly reduce excessive deforestation, align with global environmental protection and new energy development trends, and help customers achieve better green energy development benefits.
WHY CHOOSE TCPEL AS YOUR REED PELLET MACHINE SUPPLIER?
TCPEL is a professional manufacturer specializing in biomass pellet production line equipment, with over 20 years of rich experience in design, research, and development. We provide customized production solutions for different raw materials, ensuring that our equipment perfectly matches our customers’ needs. Our core advantage lies in our 24-hour online after-sales service, and we always prioritize customers’ demands and adhere to the principle of putting customer satisfaction first. This customer-centric philosophy has earned us an extremely high customer referral rate and a good industry reputation.
FREQUENTLY ASKED QUESTIONS
What is the difference between a reed pellet machine and a wood pellet machine?
The main difference is that we specially customized the reducer and ring die for the reed pellet machine. Reed fibers are harder and have poor adhesion, and it is quite different from wood raw materials. TCPEL reed pellet machine is equipped with a suitable press rate and a customized feeding system, which avoids clog problems that often occur when standard wood pellet machines process reeds. It also reduces equipment wear and improves the reed pellet forming efficiency.
Do reed raw materials need to be dried before processing?
Usually no need to dry. Most reed raw materials have a suitable moisture content 10%-18%, which is just right for pellet forming. Drying will increase energy consumption, so if not a must, we usually do not suggest using the dryer.
What is the output of the reed pellet machine?
The reed pellet machines’ capacity is selectable from 80-4,000kgs/h. The theoretical output is marked in the technical parameters sheet, while the actual capacity will be affected by your raw material’s actual conditions, like moisture content, impurity content, local climate, and final pellet diameter. We can customize the reed pellet machine and production line according to your actual needs.
Can you customize the reed pellet machine according to our countries and regions?
Absolutely! We have over 20 years of biomass pellet machine production experience, and can customize exclusive solutions and production line equipment according to your local climate, raw material characteristics, and your production needs based on actual. You could contact us, and we will arrange for an engineer to design the most suitable proposal for you.
What is the service life of the reed pellet machine?
Under normal operation and regular maintenance, the service life of the main body of the reed pellet machine can reach 10-12 years. The customized pellet-forming die and reducer are made of high-quality materials, which are wear-resistant and durable, and can be replaced easily when worn, ensuring long-term stable production.
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